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  1. Home
  2. Overmoulding

Overmoulding

Overmoulding is a manufacturing process where a secondary material, typically a polymer, is moulded directly over a base component, such as a metal insert. The result is a single, integrated part that eliminates the need for secondary assembly, adhesives, or fasteners, while enhancing functionality and reliability.

At Fluorocarbon, we specialise in the overmoulding of high-performance plastics and metals, delivering precision-engineered components that unite the mechanical strength of metal with the chemical, thermal, and wear resistance of advanced polymers.

Our expertise allows us to overmould metals with polymers or plastics with other plastics, creating hybrid components that perform reliably in the most demanding applications, from aerospace and semiconductor systems to oil & gas, hydrogen energy, and advanced industrial sectors.

Engineering Subcon

Engineering and Subcontracting Services

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  • Lightweight hybrid components, electrical insulation, and sealing interfaces
  • Corrosion-resistant fittings and precision housings
  • Chemical-resistant valve seats, seals, and sensor housings
  • Combines the mechanical strength of metals with the chemical resistance and low friction of high-performance polymers.
  • Reduces potential leak paths and mechanical joints, improving sealing integrity and long-term performance.
  • Enables the replacement of fully metallic parts with hybrid designs that maintain strength while lowering weight.
  • Allows complex geometries and integrated features for optimised component performance.
  • Minimises assembly time, reduces part count, and increases overall production efficiency.
  • Reduces part count and assembly steps for greater production efficiency.
  • Renewables Energy
    Energy
  • Aerospace
    Aerospace
  • Semi conductor process components such as wafer boats
    Semicon

We offer a One-Stop Shop for metallic and fluoropolymer machining, fabrication, assemblies, and kitting.

With a focus on identifying challenges and providing solutions, we can assist with getting prototypes to market whilst reducing cost challenges.

machined products 1
High performance plastics and metals header

High-Performance Plastics and Machined Metal Components in Commercial Airlines

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Engineering Subcon

Machining Capabilities

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Unit C Argyle Gate, Argyle Way, Stevenage, Hertfordshire, SG1 2AD.

Email: info@fluorocarbon.co.uk

Tel: +44 (0) 845 2505 100 Fax: +44 (0) 845 2505 101

Copyright ©2026 Fluorocarbon Group

Fluorocarbon Group is registered in England and Wales.
Company Number: 05847899 / VAT Number: GB 889759819

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