Fluoropolymers share several unique properties which make them suitable for use in the automotive, aerospace, oil and gas and medical industries.
PTFE, PFA and FEP are the most well-known and common fluoroplastics. So what, exactly, are their differences?
PTFE is a versatile and cost effective material of average tensile strength. It has very good thermal properties and excellent chemical inertness, especially to strong acids. The coefficient of friction is unusually low and believed to be lower than any other solids. PTFE is an outstanding electrical insulator over a wide range of temperatures and frequency. The main disadvantage of PTFE is that it does not actually melt when heated and is therefore difficult to process.
PFA and FEP are co-polymer products of PTFE, making them melt-processable versions of PTFE. PFA is a high temperature version of FEP, and with a working temperature of +260°C, PFA enjoys the highest working temperature for any fluoroplastic.
Because of the high strength between Carbon, Fluorine and Oxygen atoms, PFA exhibits similar properties to PTFE over a large range of temperatures. Some other advantages over PTFE are: Good permeability resistance because of lower void content, and better deformation (Cold flow) resistance.
Although PFA has an outstanding chemical resistance, it will react with fluorine and molten alkali.
The main disadvantage of PFA is that it is more expensive than PTFE and FEP.
PTFE and FEP have very similar properties, however, FEP can be more easily processed and can be simply welded and re-moulded into complex profiles.
Compared to PTFE, FEP has a lower maximum operating temperature of +200°C and a minimum operating temperature of -200°C FEP. At cryogenic temperatures FEP remains flexible which, like PTFE, is an advantage for seals.
Specification | PTFE | PFA | Superior Material |
Chemical Resistance | Virtually Inert | Virtually Inert | N/A |
Dielectric Strength | 50-100 KV/mm | 55 KV/mm | PTFE |
Tensile Strength | 25-35 MPa | 28-31 MPa | PTFE |
Coefficient Of Friction | 0.03-0.05 | 0.05-0.08 | PTFE |
Temperature Resistance | Up To 250oC | Up To 250oC | N/A |
Flexural Modulus | 495 MPa | 690 MPa | PFA |
Coefficient of Linear Thermal Expansion | 14 x 10-5/K | 12 x 10-k/K-1 | PFA |
Elongation | 350-400% | 260-300% | PTFE |
Compressive Strength | 11-13 MPa | 12-15 MPa | PFA |
Machinability | Good | Good | N/A |
Cost | Moderately Expensive | Expensive | PTFE |
The information in this table represents typical figures intended for reference and comparison purposes only
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PTFE is known for its exceptional resistance to chemicals and high temperatures, making it an ideal choice for sealing applications in harsh environments.
Polytetrafluoroethylene, PTFE, or Teflon® as it is often referred to, is a tough, ductile material with excellent thermal properties and outstanding resistance to chemicals and the passage of electric current. PTFE has an exceptionally low coefficient of friction, believed to be lower than any other solid.
PFA was invented in 1938 by DuPont as a melt processable version of PTFE and is sold under the Teflon brand name. PFA is a co-polymer product of PTFE.
Fluorocarbon supplies Fluoroglide® Bridge Bearings for link bridges, which connect and carry services between platforms.
When machining PTFE it’s essential to design your application with PTFE’s inherent properties in mind, it can be difficult to achieve tight machining tolerances. At Fluorocarbon, we utilise our in house compression moulding capabilities to create stock shapes for efficient machining of custom PTFE parts.
High-Performance Plastic are distinguished primarily by their temperature stability, but also their mechanical properties.
The difference between PTFE and PCTFE is mainly in the chemical structure. The addition of one Chlorine atom in place of one Fluorine atom leads to a massive change in its properties and application.
PTFE is a tough, non-stick, low friction material. Because of its flexibility PTFE can creep and deform under heavy loads but this can be alleviated by adding filler.
What are the benefits of using fillers in PTFE?PTFE is a tough, non-stick, low friction material.
Fluoroglide® Slide Bearings are superior to conventional expansion plates, rollers and rocker arms, because they accommodate expansion and contraction, as well as other reciprocating motions of thermal, seismic or differential…
What is PFA coating?PFA – perfluoroalkoxy - is a co-polymer product of PTFE. The key advantage of PFA is its melt processability.
What is PTFE coating?PTFE (Polytetrafluoroethylene), the original fluoropolymer, is a tough yet flexible, material with great electrically insulating properties and excellent resistance to chemicals; it has one of the lowest coefficients of friction of any solid.…
High-Performance Plastic, High-Temperature Plastic, High-Performance Thermoplastic, High-Performance Polymer…However you refer to this range of materials, what makes them different to other types of plastic?
Generally, PTFE is a tough, flexible, non-resilient material of average tensile strength but with great thermal properties and excellent resistance to chemicals and passage of electric current.