High-Performance Plastic are distinguished primarily by their temperature stability, but also their mechanical properties.
Often chosen for applications requiring good chemical resistance, performance at high temperatures, low coefficient of friction and high strength they can be found in many demanding applications across a variety of industries such as Oil & Gas, Aerospace, Nuclear and Chemical, but how do you decide which material has the properties required for your specific application?
PTFE is a versatile and cost effective material of average tensile strength. It has very good thermal properties and excellent chemical inertness, especially to strong acids. The coefficient of friction is unusually low and believed to be lower than any other solids. PTFE is an outstanding electrical insulator over a wide range of temperatures and frequency.
PTFE is a thermoplastic. However due to its high viscosity, PTFE cannot be processed using conventional polymer processing techniques. Hence, PTFE is processed by cold shaping operation followed by heat treatment (sintering) during which polymer particles fuse to form a solid moulding.
PEEK is a semicrystalline thermoplastic with excellent mechanical and chemical resistance properties that are retained to high temperatures. It is highly resistant to thermal degradation as well as attack by both organic and aqueous environments.
PEEK is attacked by halogens and strong acids as well as some halogenated compounds and aliphatic hydrocarbons at high temperatures. It dissolves completely in concentrated sulfuric acid at room temperature.
PEEK can be processed by conventional methods such as injection moulding, extrusion, and compression moulding. PEEK is a much higher price polymer but provides value by offering the possibility of manufacturing parts that provide properties including lightweight, strength or toughness and the ability to survive longer in harsh environments.
Specification | PTFE | PEEK | Superior Material |
Chemical Resistance | Virtually Inert | Affected by Sulphuric Acid | PTFE |
Dielectric Strength | 50-100KV/mm | 50KV/mm | PTFE |
Tensile Strength | 25-35 MPa | 90-100 MPa | PEEK |
Coefficient of Friction | 0.0.3-0.05 | 0.35-0.45 | PTFE |
Temperature Resistance | Up to 250oC | Up To 250oC | N/A |
Flexural Modulus | 495 MPa | 3900 MPa | PEEK |
Coefficient of Linear Thermal Expansion | 14 x 10-5/K | 5 x 10-5/K | PEEK |
Elongation | 350-400% | 30-40% | PTFE |
Compressive Strength | 140 MPa | 30-40 MPa | PEEK |
Machinability | Good | Very Good | PEEK |
Cost | Moderately Expensive | Very Expensive | PTFE |
The information in this table represents typical figures intended for reference and comparison purposes only
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PTFE is known for its exceptional resistance to chemicals and high temperatures, making it an ideal choice for sealing applications in harsh environments.
Polytetrafluoroethylene, PTFE, or Teflon® as it is often referred to, is a tough, ductile material with excellent thermal properties and outstanding resistance to chemicals and the passage of electric current. PTFE has an exceptionally low coefficient of friction, believed to be lower than any other solid.
PEEK has been successfully used as a replacement material for bearing cages for many years. In addition to its high performance characteristics it offers weight reduction along with cost savings compared to traditional bearing cage materials such as brass and aluminium.
Fluorocarbon supplies Fluoroglide® Bridge Bearings for link bridges, which connect and carry services between platforms.
Used in hostile environments, PEEK is a high strength alternative to ferrous materials. It exhibits very low smoke and toxic gas emissions whilst carrying a V-0 flammability rating.
When machining PTFE it’s essential to design your application with PTFE’s inherent properties in mind, it can be difficult to achieve tight machining tolerances. At Fluorocarbon, we utilise our in house compression moulding capabilities to create stock shapes for efficient machining of custom PTFE parts.
Fluoropolymers share several unique properties which make them suitable for use in the automotive, aerospace, oil and gas and medical industries. PTFE, PFA and FEP are the most well-known and common fluoroplastics. So what, exactly, are their differences?
The difference between PTFE and PCTFE is mainly in the chemical structure. The addition of one Chlorine atom in place of one Fluorine atom leads to a massive change in its properties and application.
PTFE is a tough, non-stick, low friction material. Because of its flexibility PTFE can creep and deform under heavy loads but this can be alleviated by adding filler.
What are the benefits of using fillers in PTFE?PTFE is a tough, non-stick, low friction material.
Fluoroglide® Slide Bearings are superior to conventional expansion plates, rollers and rocker arms, because they accommodate expansion and contraction, as well as other reciprocating motions of thermal, seismic or differential…
What is PTFE coating?PTFE (Polytetrafluoroethylene), the original fluoropolymer, is a tough yet flexible, material with great electrically insulating properties and excellent resistance to chemicals; it has one of the lowest coefficients of friction of any solid.…
High-Performance Plastic, High-Temperature Plastic, High-Performance Thermoplastic, High-Performance Polymer…However you refer to this range of materials, what makes them different to other types of plastic?
Polyetheretherketone (PEEK) is a high temperature thermoplastic that offers a unique combination of exceptional performance characteristics.
Generally, PTFE is a tough, flexible, non-resilient material of average tensile strength but with great thermal properties and excellent resistance to chemicals and passage of electric current.