Aerospace Engineering
In the aerospace and defence sectors, the demand for high-quality, precision-engineered components is paramount. Metallic precision machining plays a crucial role in producing intricate parts that meet stringent industry standards.
Fluoropolymers also offer benefits and are increasingly being used in the Aerospace Industry due to their strength and durability. Along with CO2 reduction, thermoplastics and other polymer materials also save costs and reduce fuel consumption making an extremely positive impact in the aerospace industry.
We are the only company on the market that can guarantee a 3-week time turnaround!
Here at Fluorocarbon, we offer a One-Stop Shop for metallic and fluoropolymer machining, fabrication, assemblies, and kitting, as well as a range of coatings suitable for critical components.
With a focus on identifying challenges and providing solutions, we can assist with getting prototypes to market whilst reducing cost challenges.
Recommended metallic materials: Nickel Alloys, Titanium, Stainless Steel, Aluminium Alloys, Inconel, Superalloys, and many others, depending on the application.
Recommended non-metallic materials: Acetal (POM), PEI, PTFE, PEEK, PPS, Nylon 66, PI and many others depending on the application.
FUSELAGE
Machined components for airplane fuselage play a crucial role in producing the structural components that form the backbone of an aircraft.
The fuselage is the central body of the aircraft, housing passengers, crew, cargo, and sometimes the fuel. It must be lightweight, strong, and capable of withstanding significant aerodynamic loads and stress during flight.
AEROSPACE FASTENERS - are critical in holding aircraft structures together, and their manufacturing usually involves turning, milling, and surface treatments.
WINGS
Machined components for airplane wings are a crucial process in aerospace manufacturing due to the vital role wings play in generating lift, housing fuel, and providing structural integrity.
Machining processes ensure that the wing components meet strict standards for weight, strength, and aerodynamic performance.
FUEL SYSTEM COMPONENTS - Such as fuel pumps, nozzles, and valves that control fuel flow in aircraft engines require high-precision machining to prevent leaks and ensure efficient fuel delivery.
ATTACHMENT POINTS AND FITTINGS - that connect the wing to the fuselage and support the landing gear and control surfaces.
COCKPIT
AVIONICS ENCLOSURES & HOUSINGS - Housings for electronic equipment like navigation and communication systems require lightweight materials and intricate internal features to house sensitive electronics.
Precision machining is essential for ensuring fit, cooling, and electromagnetic shielding.
FLIGHT CONTROL SYSTEMS – The mechanical and electronic components that allow the pilot to control the aircraft, including throttle levers, control yokes, rudder pedals, and flight sticks.
PROPELLER
PROPELLER COMPONENTS – Propellers need to be balanced and shaped precisely for optimal aerodynamic performance, so the components used in this section need to be machined accordingly to ensure accurate blade angles and smooth finishes, which are critical for reducing drag and increasing fuel efficiency.
TAIL ASSEMBLY
Metal machining for airplane tail assembly involves manufacturing various critical components that are part of the tail structure, including the vertical stabilizer, horizontal stabilizer, rudder, and elevator. These parts must be lightweight, strong, and resistant to fatigue to ensure flight stability and control.
Machined components for the tail assembly: control valves, damper servo, hydraulic actuators, vertical stabilizer valve.
ENGINE
Intricate TURBINE ENGINE COMPONENTS need to withstand high temperatures and pressures.
Multi-axis machining is essential for shaping the complex geometry of these components, ensuring aerodynamic efficiency and structural integrity.
LANDING GEAR
The landing gear is required to support significant loads, so parts like struts, pistons, and joints are machined to precise tolerances. These parts are usually machined using lathe operations, followed by surface treatments.
HYDAULIC COMPONENTS - such as pistons, valves, and actuators are components that control flight surfaces and landing gear so they are required to be machined to precise tolerances.
The parts need to be strong, corrosion-resistant, and lightweight.
AIRCRAFT INTERIOR
Machined parts for aircraft interiors play a crucial role in both functionality and aesthetics.
Aircraft interiors must meet strict requirements for weight reduction, durability, fire resistance, and comfort, while maintaining high standards of quality and safety.
Metal machining processes are used to manufacture a wide range of components that make up the aircraft's interior, from seating structures and overhead compartments to lavatories and galleys.
Key Components of Aircraft Interiors Involving Machining:
- Handles, locks and latches
- Seat components
- Overhead trim & frames
- Furniture components
- Cabin dividers and armrests
- Air vent fixtures
- Fasteners & brackets
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